TemperPack Unveils Revolutionary Recyclable Padded Mailer
TemperPack has today launched an innovative, recyclable padded mailer, meticulously engineered to facilitate e-commerce enterprises in eschewing conventional cardboard boxes for an array of products.
This groundbreaking structure boasts an enhanced opening, expedited packing, and superior protective capabilities compared to traditional mailers, ensuring enhanced capacity, cushioning, and simplified operation.
The mailing solution is adept at safeguarding items previously necessitating bulky boxes and supplementary materials, including vitamins, cosmetics, apparel, literature, compact electronics, and personal care products.
Utilizing WaveKraft engineered material, this unique paper-based substrate delivers cushioning protection that surpasses plastic or standard padded mailers by 50% to 80%.
The mailer’s gusseted design allows for an expansive opening while preserving its shape, creating ample payload space and simplifying the packing process.
“E-commerce has outstripped the constraints of traditional packaging formats,” remarked Charles Vincent, Co-founder and Chief Technology Officer at TemperPack.
“This mailer delivers the protection akin to a box combined with the efficiency of an envelope, conforming to the recyclability standards increasingly demanded by brands and consumers alike.”
For brands dispatching delicate items like small electronics, cosmetics, and specialty food items, the reliance on boxes incurs extraneous waste: augmented DIM weight, additional dunnage, elevated inventory requirements, and multifaceted fulfillment procedures.
Hitherto, transitioning these shipments to mailers proved unfeasible due to the inadequate cushioning and structural integrity of conventional padded alternatives.
TemperPack’s mailer is purposefully designed to rectify these inadequacies, furnishing e-commerce brands with a pragmatic alternative to packaging.
- Independent lab tests have confirmed that TemperPack mailers comply with the ISTA 6 Amazon Overbox test protocol, ensuring resilience throughout e-commerce fulfillment.
- Additional drop tests demonstrated that WaveKraft mailers provide shock absorption superior to traditional plastic alternatives by 50% to 80%.
The newly launched mailer is categorized as “widely recyclable” by How2Recycle ®, composed of 50% recycled paper sourced from FSC-certified mills.
It is strategically designed to confer an advantage to companies by enabling greater efficiency and minimizing waste, particularly in segments such as vitamins, cosmetics, apparel, literature, compact electronics, and personal care products.
TemperPack ® addresses complex packaging challenges through a fusion of scientific innovation and sustainability. Since its inception in 2015, the company has striven to replace conventional plastics with innovative and sustainable solutions.

Leveraging expertise in materials science, packaging design, and process engineering, TemperPack develops and matures solutions that replicate the performance of traditional packaging materials without the encumbrance of unnecessary plastic waste.
To date, over 200 million shipments worldwide have been safeguarded by their products for leading industry participants such as HelloFresh, Wild Alaskan Company, Cytiva, and New England Biolabs.
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